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Electrocoat

Electro-deposition, electrophorsis, electrodip, electrocoat etc.  Various names for the application of a coating onto metal surfaces by total immersion in a paint tank that is fully insulated and through which a current is passed causing and electrostatic attraction of paint resins and pigment onto the surface to be coated.

Advantages: provides high-quality coating on all external and most internal surface of a product, with controlled film-build, excellent corrosion resistance and efficient use of paint material.  Used extensively in car manufacturing, from body shell to component parts.  Electro-deposition is applied between the phosphate coating and the primer paint coating.

Although capital investment is relatively high, the process can significantly reduce operating expenses compared to conventional spray processes.  Energy consumption and normal maintenance costs of operation are significantly lower than conventional spray application processes, and the process has the highest material transfer efficiency of any coating process, up to 100% utilisation is achieved by closed-loop filter rinsing that washes and recovers surplus material from the product.  These savings often result in "payback" during the initial 2-3 years of operation, when comparing electro-deposition and spray application for a given product volume.

The process is fully automated, usually requiring only a single operator to maintain an efficiently run system.  The painting process takes care of itself, the operator performs daily chemistry checks, monitors system operation, ensures that adequate feed of resin and pigment are freely available to replenish the system, and carries out routine maintenance.

A well maintained system is capable of providing the highest first-run capability of any coating process.  Coating thickness is controlled by the electrical current with minimal variation over the entire workpiece.  Electro-deposition is particularly efficient in coating partially closed interior sections, for example in car body production, areas not accessible through normal spray application processes.

The materials that constitute the paint in the process tank comprise of water (demineralised to remove impurities), resin and pigment, with as little as 1 - 3% volatile organic solvent.  Electro-deposition is regarded as an environmentally friendly process.

 

 

 

 

 

 

 

 

 

 

 

Pengrave Engineering Ltd, off Delta Way, Bridgtown, Cannock, Staffordshire WS11 0DJ
Tel: 01543 577142 Fax: 01543 577930 Email: sales@pengrave-engineering.co.uk